Expandable Graphite CAS 7782-42-5 is a processed graphite material designed for flame retardant, sealing and thermal protection applications. It expands rapidly at elevated temperature to form an insulating carbon layer, making it suitable for plastics, coatings, construction materials and industrial fire protection systems. Ammonium Polyphosphate (APP) is a related intumescent flame-retardant material to compare where a phosphorus-based system is specified instead of expandable graphite.
Expandable Graphite CAS 7782-42-5
- CAS: 7782-42-5
- Synonyms: Expandable Graphite, Expansible Graphite, Intercalated Graphite
- Einecs: 231-955-3
- Grade: Flame Retardant Grade / Industrial Grade / Low Sulfur Grade (by specification)
- Package: 25kg bags / jumbo bags / customized packaging
Product Description
Main Applications
Expandable Graphite is widely used as a functional additive in applications requiring flame retardancy, thermal insulation or sealing performance. It is commonly applied in intumescent flame retardant systems, fire protection coatings, engineering plastics, rubber materials and industrial sealing components.
In polymer and plastic formulations, Expandable Graphite can act as a halogen-free flame retardant additive. Upon exposure to heat, it expands to form an insulating carbon layer that helps delay heat transfer and reduce flame spread. It may be used in polyurethane systems, polyolefins, elastomers and other engineered materials depending on formulation requirements.
In construction and coating applications, it is used in fire-resistant coatings, firestop materials, gaskets, sealing strips and insulation systems. Buyers typically evaluate expansion volume, particle size distribution, carbon content and sulfur level when selecting suitable grades.
Product Specifications
| Item | Description |
|---|---|
| Product Name | Expandable Graphite |
| CAS Number | 7782-42-5 (graphite-based material) |
| Appearance | Black or dark gray flake/powder |
| Expansion Property | Expands at elevated temperature (grade-dependent) |
| Particle Size | Available in multiple mesh sizes |
| Application Type | Flame retardant / sealing / insulation |
Packaging and Supply
Expandable Graphite is typically supplied in 25 kg bags or jumbo bags for industrial handling. Packaging options may vary depending on grade and export requirements. Bulk supply and customized specifications can be discussed based on application needs.
Storage and Handling
Store in a dry and well-ventilated area, away from moisture and strong oxidizing agents. Keep packaging tightly closed to maintain product stability. Handle with appropriate protective equipment to avoid dust inhalation during processing.
FAQ - Technical & Supply Chain
-
Q:
What is Expandable Graphite CAS 7782-42-5?
A: Expandable Graphite is a graphite-based intercalated material, not a single small-molecule chemical. CAS 7782-42-5 identifies the graphite base material, while expansion performance is controlled by the intercalation treatment, particle size, and commercial grade. -
Q:
How does Expandable Graphite work as a halogen-free flame retardant?
A: When exposed to heat, the graphite layers expand and create a low-density insulating carbon layer. This layer helps reduce heat transfer, limit flame spread, and protect the underlying polymer or substrate without relying on bromine or chlorine. -
Q:
Which parameters should buyers evaluate when selecting a grade?
A: The most important parameters are expansion volume or expansion ratio, particle size distribution, carbon content, sulfur content, and expansion onset temperature. The selected combination should be matched to the polymer, coating, foam, or sealing system and its processing conditions. -
Q:
Can Expandable Graphite be used in fire-resistant coatings and sealing materials?
A: Yes. It is used in intumescent coatings, firestop materials, gaskets, sealing strips, and insulation systems. In these applications, the expansion behavior and particle size are especially important because they affect film quality, sealing performance, and thermal protection. -
Q:
Why do some formulations require low-sulfur Expandable Graphite?
A: Sulfur can cause corrosion, odor, or compatibility problems in certain metal-contact, electronic, or sensitive polymer systems. Low-sulfur and super-low-sulfur grades reduce these risks, but the exact sulfur limit should be selected according to the final application and performance requirements.
Ordering & Documentation
Key information for document requests, quotations, and supply planning.
Documents
COA, TDS, SDS/MSDS and packing details are available on request.
Quotation
Send the CAS number, grade, quantity, packing preference and destination.
Sample & Supply
Support is available for samples, trial orders, bulk and repeat supply.
Storage & Shipping
Product-specific conditions are confirmed before order.



